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Common LPBF defects

Learn the standard LPBF defect terms used in the Euler platform.

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Defect definitions

This page lists common defect signatures observed in layer images during the laser powder bed fusion (LPBF) process. Each defect includes a short explanation to help you understand the terminology used throughout the Euler platform. All defects listed are detected by Euler and presented as annotations in the Layer Viewer.

ExampleDefect nameDescription
Obstruction exampleObstructionSevere part warpage that intrudes into the recoater path, risking collision and recoater damage.
Warpage exampleWarpagePart deformation caused by thermal stresses, overheating, or challenging geometries such as overhangs.
Pinning examplePinningSmall protrusions caused by localized overheating, edge passes, or support structures.
Spatter exampleSpatterEjected melt-pool particles that contaminate the powder bed, causing imperfections or porosity.
Smoke exampleSmokeSmoke or plume events caused by excessive spatter, overheating, or poor gas flow.
Streaking exampleStreakingLines or grooves in the powder bed caused by recoater damage or contamination.
Hopping exampleHoppingRecoater "hopping” or ringing caused by collisions with warped or protruding areas.
Hole exampleHoleLocal voids, shortfeed or insufficient powder coverage resulting in weak spots during melting.

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